It's a long way from raw materials through the mixture to the finished stone. Many plant components are involved in this process. Only if the system components are matched, can one be assured of a smooth process and economical operation of the block making plant.
It's a long way from raw materials over mixture to the finished (Kerb)stone. Masa Kerbstone presses were developed to fulfill among other criteria, the special requirements of the "British Standard" kerbstones. This "British Standard" is still a condition in countries of the Middle East and the UK.
The manufacturing of autoclaved aerated concrete products demands high standards for mixing and dosing of the aggregates, the control of the fermentation process and the control of each production step. Masa's aerated concrete installations are proven advanced technology processes, designed according to customers specific requirements. This approach allows complete solutions to ensure highly efficient, optimised processes resulting in consistent final product quality.
It's a long way from raw materials through the mixture to the finished sand lime bricks. Many plant components are involved in this process. Only if the system components are matched, can one be assured of a smooth process and economical operation of the sand lime brick production plant.
Masa plants and machines are installed and commissioned by our own experienced fitters. Masa relies on qualified personnel, trained in Germany.
The Masa Lifetime service extends far beyond the actual assembly and commissioning of a plant. Masa can rely on specific know-how and an industry experience of more than 110 years.
Do you need support with your machine? Masa Support scores in both quality and significantly improved accessibility. Whether "first aid" for technical problems, updates, functional expansions of your production plant or technical questions, the know-how provided by Masa Support covers a wide range of services.
One of the keys to increasing productivity and quality is continuous training of the machine and maintenance personnel.
Are you looking for your contact? The Masa Service team introduces itself.
Robust design concept and short cycle times.
In the hermetic pressing method, two concrete layers are compacted hydraulically. The first layer is rather liquid when it is filled into the mould. For this, the mould frame has to be sealed hermetically with the lower surface (face plate). This is what gives this method its name. In the next step, an earth-moist second concrete layer is put (dosed) onto the first layer, and both layers are compacted hydraulically.
For short cycle times, the manufacturing process is carried out in several steps. These are distributed cyclewise to the individual stations of the press. Depending on the type, the presses are equipped with six or seven stations. For presses with a pressing power of up to 500 tons, station 5 "Pre-compaction" is not required.
General press features:
- Robust portal construction for an optimum intake of the pressing power
- Controlled servo turntable drive with optimum acceleration and deceleration behaviour for short cycle times
- Compressed air docking for low wear and tear and prevention of leakages
- Multi-level back mix feeding for a uniform slab thickness
- Hydraulic system: Capacity, pressure, and volume control